Products arising out of special processes

Pole housing

Distinctive features:

  • Double-shell structure as a consequence of a double-sheet metal construction
  • Increased damping and reduced vibration transfer due to micro-friction between the sheet metal layers

 

Application:

  • Engine cooling fan for cars

 

Manufacturing processes:

  • Transfer die
  • Cleaning

Clutch body

Distinctive feature:

  • Welded assembly

 

Application:

  • CVT (Continuously Variable Transmission) gearbox

 

Manufacturing processes:

  • Transfer die
  • Vibratory grinding
  • Laser welding
  • Turning
  • Cleaning

Synchronizer ring

Distinctive features:

  • Substitution of sintered components
  • Locking teeth with press-formed synchronizer spline on the outer diameter
  • Fully-automated camera inspection

 

Application:

  • Transmission synchronization

 

Manufacturing processes:

  • Transfer die
  • Vibratory grinding
  • Cleaning
  • Camera inspection

Synchronizer ring

Distinctive features:

  • Locking teeth with press-formed synchronizer spline on the outer diameter
  • Partially interrupted inner diameter tabs
  • Fully-automated camera inspection

 

Application:

  • Transmission synchronization

 

Manufacturing processes:

  • Transfer die
  • Vibratory grinding
  • Cleaning
  • Camera inspection

Intermediate ring

Distinctive features:

  • Gas nitriding of the component as protection against wear
  • Fully-automated camera inspection

 

Application:

  • Transmission synchronization

 

Manufacturing processes:

  • Transfer die
  • Cleaning
  • Gas nitriding
  • Vibratory grinding
  • Camera inspection

Control unit housing

Distinctive features:

  • Deep-drawn aluminum
  • High surface requirements in terms of cleanliness, roughness and impermeability

 

Application:

  • Housing base for electronic control units

 

Manufacturing processes:

  • Transfer die
  • Cleaning

Radiator Header

Distinctive features:

  • Braze clad aluminum application

 

Application:

  • Engine cooling

 

Manufacturing processes:

  • Transfer die
  • Caulking of connection pipes in various designs

Manifold for AC Evaporator

Distinctive features:

  • Double-chamber design by rotary bending in the transfer die
  • Braze clad aluminum

 

Application:

  • Car air conditioners

 

Manufacturing processes:

  • Transfer die
  • Cleaning
  • Fully-automated assembly with covers and partitions in various configurations

Clutch housing

Distinctive feature:

  • Lightweight design as a result of lateral perforations

 

Application:

  • Car clutches

 

Manufacturing processes:

  • Transfer die
  • Plasma nitriding

Oil dam

Distinctive feature:

  • Material thickening as basis for machining

 

Application:

  • Automatic transmissions

 

Manufacturing processes:

  • Transfer die
  • Metal-cutting machining
  • Cleaning

Stator housing

Distinctive features:

  • Double-shell structure as a consequence of a double-sheet metal construction
  • Increased damping and reduced vibration transfer due to micro-friction between the sheet metal layers

 

Application:

  • Electric motor for plug-in hybrid drives

 

Manufacturing processes:

  • Transfer die
  • Cleaning
  • Laser marking with DMC code

Drive plate

Distinctive feature:

  • Extensive shear zone proportion

 

Application:

  • Hybrid dual-clutch transmissions

 

Manufacturing processes:

  • Transfer die
  • Cleaning

Drive plate

Distinctive feature:

  • Extensive shear zone proportion

 

Application:

  • Hybrid dual-clutch transmissions

 

Manufacturing processes:

  • Transfer die
  • Cleaning

Synchronizer ring

Distinctive feature:

  • Component undergoes a hardening process

 

Application:

  • Transmission synchronization for trucks

 

Manufacturing processes:

  • Transfer die
  • Inductive hardening

Pressure plate

Distinctive feature:

  • Press-formed geometry of apply ring fingers

 

Application:

  • Pressure plate in hybrid transmissions

 

Manufacturing processes:

  • Transfer die
  • Cleaning

Flat motor housing

Distinctive features:

  • Optimization of the operating weight achieved by the exceptional design of the plate
  • Special drawing process to optimize wall thicknesses to accommodate the magnetic flux

 

Application:

  • Electric motor housings

 

Manufacturing processes:

  • Transfer die
  • Cleaning

Rotor housing

Distinctive feature:

  • Welded assembly

 

Application:

  • Motor housings for wet & dry hardfloor cleaners

 

Manufacturing processes:

  • Stamping individual components in a progressive die or transfer die
  • Cleaning
  • Semi-automatic assembly production applying laser welding technology

  • iPole housing

    Distinctive features:

    • Double-shell structure as a consequence of a double-sheet metal construction
    • Increased damping and reduced vibration transfer due to micro-friction between the sheet metal layers

     

    Application:

    • Engine cooling fan for cars

     

    Manufacturing processes:

    • Transfer die
    • Cleaning

  • iClutch body

    Distinctive feature:

    • Welded assembly

     

    Application:

    • CVT (Continuously Variable Transmission) gearbox

     

    Manufacturing processes:

    • Transfer die
    • Vibratory grinding
    • Laser welding
    • Turning
    • Cleaning

  • iSynchronizer ring

    Distinctive features:

    • Substitution of sintered components
    • Locking teeth with press-formed synchronizer spline on the outer diameter
    • Fully-automated camera inspection

     

    Application:

    • Transmission synchronization

     

    Manufacturing processes:

    • Transfer die
    • Vibratory grinding
    • Cleaning
    • Camera inspection

  • iSynchronizer ring

    Distinctive features:

    • Locking teeth with press-formed synchronizer spline on the outer diameter
    • Partially interrupted inner diameter tabs
    • Fully-automated camera inspection

     

    Application:

    • Transmission synchronization

     

    Manufacturing processes:

    • Transfer die
    • Vibratory grinding
    • Cleaning
    • Camera inspection

  • iIntermediate ring

    Distinctive features:

    • Gas nitriding of the component as protection against wear
    • Fully-automated camera inspection

     

    Application:

    • Transmission synchronization

     

    Manufacturing processes:

    • Transfer die
    • Cleaning
    • Gas nitriding
    • Vibratory grinding
    • Camera inspection

  • iControl unit housing

    Distinctive features:

    • Deep-drawn aluminum
    • High surface requirements in terms of cleanliness, roughness and impermeability

     

    Application:

    • Housing base for electronic control units

     

    Manufacturing processes:

    • Transfer die
    • Cleaning

  • iRadiator Header

    Distinctive features:

    • Braze clad aluminum application

     

    Application:

    • Engine cooling

     

    Manufacturing processes:

    • Transfer die
    • Caulking of connection pipes in various designs

  • iManifold for AC Evaporator

    Distinctive features:

    • Double-chamber design by rotary bending in the transfer die
    • Braze clad aluminum

     

    Application:

    • Car air conditioners

     

    Manufacturing processes:

    • Transfer die
    • Cleaning
    • Fully-automated assembly with covers and partitions in various configurations

  • iClutch housing

    Distinctive feature:

    • Lightweight design as a result of lateral perforations

     

    Application:

    • Car clutches

     

    Manufacturing processes:

    • Transfer die
    • Plasma nitriding

  • iOil dam

    Distinctive feature:

    • Material thickening as basis for machining

     

    Application:

    • Automatic transmissions

     

    Manufacturing processes:

    • Transfer die
    • Metal-cutting machining
    • Cleaning

  • iStator housing

    Distinctive features:

    • Double-shell structure as a consequence of a double-sheet metal construction
    • Increased damping and reduced vibration transfer due to micro-friction between the sheet metal layers

     

    Application:

    • Electric motor for plug-in hybrid drives

     

    Manufacturing processes:

    • Transfer die
    • Cleaning
    • Laser marking with DMC code

  • iDrive plate

    Distinctive feature:

    • Extensive shear zone proportion

     

    Application:

    • Hybrid dual-clutch transmissions

     

    Manufacturing processes:

    • Transfer die
    • Cleaning

  • iDrive plate

    Distinctive feature:

    • Extensive shear zone proportion

     

    Application:

    • Hybrid dual-clutch transmissions

     

    Manufacturing processes:

    • Transfer die
    • Cleaning

  • iSynchronizer ring

    Distinctive feature:

    • Component undergoes a hardening process

     

    Application:

    • Transmission synchronization for trucks

     

    Manufacturing processes:

    • Transfer die
    • Inductive hardening

  • iPressure plate

    Distinctive feature:

    • Press-formed geometry of apply ring fingers

     

    Application:

    • Pressure plate in hybrid transmissions

     

    Manufacturing processes:

    • Transfer die
    • Cleaning

  • iFlat motor housing

    Distinctive features:

    • Optimization of the operating weight achieved by the exceptional design of the plate
    • Special drawing process to optimize wall thicknesses to accommodate the magnetic flux

     

    Application:

    • Electric motor housings

     

    Manufacturing processes:

    • Transfer die
    • Cleaning

  • iRotor housing

    Distinctive feature:

    • Welded assembly

     

    Application:

    • Motor housings for wet & dry hardfloor cleaners

     

    Manufacturing processes:

    • Stamping individual components in a progressive die or transfer die
    • Cleaning
    • Semi-automatic assembly production applying laser welding technology