Innovative products made by our cleaning technologies

Distinctive features:

• Double-shell structure as a consequence of a double-sheet metal construction
• Increased damping and reduced vibration transfer due to micro-friction between the sheet metal layers

Application:

• Engine cooling fan for cars

Manufacturing processes:

• Transfer die
• Cleaning

Distinctive feature:

• Safety-relevant component

Application:

• Driver airbags

Manufacturing processes:

• Multi-stage die
• Cleaning
• Vibratory grinding

Distinctive feature:

• Safety-relevant component

Application:

• Driver airbags

Manufacturing processes:

• Multi-stage die
• Cleaning

Distinctive feature:

• Welded assembly

Application:

• CVT (Continuously Variable Transmission) gearbox

Manufacturing processes:

• Transfer die
• Vibratory grinding
• Laser welding
• Turning
• Cleaning

Distinctive features:

• Substitution of sintered components
• Locking teeth with press-formed synchronizer spline on the outer diameter
• Fully-automated camera inspection

Application:

• Transmission synchronization

Manufacturing processes:

• Transfer die
• Vibratory grinding
• Cleaning
• Camera inspection

Distinctive features:

• Locking teeth with press-formed synchronizer spline on the outer diameter
• Partially interrupted inner diameter tabs
• Fully-automated camera inspection

Application:

• Transmission synchronization

Manufacturing processes:

• Transfer die
• Vibratory grinding
• Cleaning
• Camera inspection

Distinctive features:

• Gas nitriding of the component as protection against wear
• Fully-automated camera inspection

Application:

• Transmission synchronization

Manufacturing processes:

• Transfer die
• Cleaning
• Gas nitriding
• Vibratory grinding
• Camera inspection

Distinctive features:

• Polygon shaped Housing design adapted to the utilized magnet design

Application:

• Anti-lock braking system (ABS)

Manufacturing processes:

• Multi-stage press die
• Cleaning

Distinctive features:

• Deep-drawn aluminum
• High surface requirements in terms of cleanliness, roughness and impermeability

Application:

• Housing base for electronic control units

Manufacturing processes:

• Transfer die

• Cleaning

Distinctive features:

• Deep-drawn aluminum
• High surface requirements in terms of cleanliness, roughness and impermeability

Application:

• Housing cover for electronic control units

Manufacturing processes:

• Progressive die
• Cleaning

Distinctive features:

• High-precision stamping geometries for the subsequent welding process
• Great demands on the shear zone and fracture pattern

Application:

• Base plate for the hermetically sealed transmission control units

Manufacturing processes:

• Progressive dies
• Precleaning
• Vibratory grinding
• Cleaning

Distinctive features:

• Double-chamber design by rotary bending in the transfer die
• Braze clad aluminum

Application:

• Car air conditioners

Manufacturing processes:

• Transfer die
• Cleaning
• Fully-automated assembly with covers and partitions in various configurations

Distinctive feature:

• Deep drawing of extensive wall thicknesses

Application:

• Small motors for industrial applications

Manufacturing processes:

• Multi-stage press die
• Cleaning

Distinctive features:

• Precise roller bearing mount for motor shaft
• One-piece design with fastening tabs in the cylindrical wall areas

Application:

• Bearing cover for ebike drive systems

Manufacturing processes:

• Progressive die
• Cleaning

Distinctive feature:

• Material thickening as basis for machining

Application:

• Automatic transmissions

Manufacturing processes:

• Transfer die
• Metal-cutting machining
• Cleaning

Distinctive features:

• Tapered diameter at housing opening
• Impermeability requirements

Application:

• Airbag generator on passenger side

Manufacturing processes:

• Multi-stage die
• Burnishing
• Cleaning

Distinctive features:

• Double-shell structure as a consequence of a double-sheet metal construction
• Increased damping and reduced vibration transfer due to micro-friction between the sheet metal layers

Application:

• Electric motor for plug-in hybrid drives

Manufacturing processes:

• Transfer die
• Cleaning
• Laser marking with DMC code

Distinctive features:

• Brazed clad aluminum
• Asymmetrical forming
• Sealing seat with tight tolerance
• High roughness requirement of Ra 2.5

Application:

•    Connection piece for car heating systems

Manufacturing processes:

• Multi-stage press die
• Cleaning

Distinctive feature:

• Extensive shear zone proportion

Application:

• Hybrid dual-clutch transmissions

Manufacturing processes:

• Transfer die
• Cleaning

Distinctive feature:

• Extensive shear zone proportion

Application:

• Hybrid dual-clutch transmissions

Manufacturing processes:

• Transfer die
• Cleaning

Distinctive features:

• Welded assembly
• Fully-automated chip-removal machining

Application:

• Camshaft phasers

Manufacturing processes:

• Multi-stage press die
• Machine processing
• Cleaning
• Laser welding

Distinctive feature:

• Material used: Stainless steel

Application:

• Heat shield for a control unit in turbochargers

Manufacturing processes:

• Multi-stage die
• Cleaning

Distinctive feature:

• Press-formed geometry of apply ring fingers

Application:

• Pressure plate in hybrid transmissions

Manufacturing processes:

• Transfer die
• Cleaning

Distinctive feature:

• Stainless steel

Application:

• Thermal shielding

Manufacturing processes:

• Multi-stage die
• Cleaning

Distinctive features:

• Optimization of the operating weight achieved by the exceptional design of the plate
• Special drawing process to optimize wall thicknesses to accommodate the magnetic flux

Application:

• Electric motor housings

Manufacturing processes:

• Transfer die
• Cleaning

Distinctive feature:

• Welding assembly

Application:

• Motor housings for wet & dry hardfloor cleaners

Manufacturing processes:

• Stamping individual components in a progressive die or transfer die
• Cleaning
• Semi-automatic assembly production applying laser welding technology